[Remote] HPDC Tooling Designer

Note: The job is a remote job and is open to candidates in USA. Kohler Co. is a global leader in the manufacturing industry, and they are seeking a HPDC Tooling Designer to join their team. This role involves designing high-pressure die-casting molds and tooling while ensuring that all designs meet performance and manufacturability standards.

Responsibilities

• Develop complete 3D and 2D designs for HPDC molds, CNC fixtures, and assembly tooling
• Ensure all tooling designs meet functional, dimensional, thermal, and manufacturability requirements
• Create and maintain CAD libraries, standard components, templates, and design guidelines
• Standardize design practices to ensure consistency, quality, and design efficiency
• Reduce design lead time through concurrent engineering, design reuse, and process optimization
• Collaborate closely with machining, assembly, foundry, PVD, and production teams to ensure seamless tool manufacturing and implementation
• Support CNC programmers and tool room supervisors during machining and mold assembly
• Participate in mold try-outs, collect feedback, and implement design adjustments as required
• Provide technical troubleshooting in cases of mold defects, premature wear, or performance deviations
• Integrate advanced tools such as simulation (flow/thermal/structural), additive manufacturing, and FEA to improve design performance
• Review and update design documentation, BOMs, tolerances, GD&T, and engineering change records
• Support cost-reduction efforts through standardization, material optimization, and design simplification
• Participate in TIER meetings and cross-functional reviews as required
• Perform other duties or assignments as directed by the Tool Room Engineering Manager
• Comply with the Health and Safety roles and responsibilities established for this position

Skills

• Bachelor's degree preferred in Mechanical Engineering, Manufacturing Engineering, Mechatronics Engineering, or equivalent technical background
• 3–5 years of experience in HPDC mold design
• 3–5 years of experience in tooling and fixture design for machining and assembly
• 3–5 years of experience in CAD modeling and drafting (NX, Creo, SolidWorks, etc.)
• 3–5 years of experience in GD&T, DFM/DFA principles
• Knowledge of machining processes, tool steels, heat treatment, and cooling layouts
• CAD Proficiency Is Required (NX Preferred)
• Mold flow or thermal simulation (desired)
• Experience with simulation tools (Moldflow, MAGMA, or equivalent) is a plus
• Familiarity with ERP systems and engineering documentation workflows is desired

Benefits

• A competitive total rewards package to support your health and wellbeing
• Access to career growth and development opportunities
• A diverse and inclusive workplace
• A strong culture of innovation

Company Overview

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